

Client has started full operation of its oil refinery after completing the installation of a third production unit in late 2023.
Client has successfully completed building the third and final units in the refinery and that they were operational.
OPEC oil producer Kuwait intends to fully commission its Al-Zour oil refinery in October, 2023 after a third refining unit was completed. Client is currently taking the necessary measures to operate all units in the refinery. Fully commissioning the refinery required great efforts as it comprises refining units and thousands of equipment & have completed the first two units and will soon announce the operation of the third unit.
The company is proceeding steadily to reach full operation of its three refining units at Al-Zour refinery during the next phase. The current refining capacity of Al-Zour is more than 410,000 barrels, KIPIC will continue to reach the full refining capacity of 615,000 barrels.
OPEC member Kuwait has started full operation of its Al-Zour oil refinery by commissioning the third and last distillation unit. The launching of the third unit by the state-owned Kuwait Integrated Petroleum Industries Company (KIPIC) boosted the refinery to its maximum output capacity of 615,000 barrels per day. The third unit has a capacity of 205,000 bpd and can process all types of Kuwaiti crude.
KIPIC announced the launch of the second phase of Al-Zour refinery, stressing accomplishing further progress according to the expected time. It is considered a huge achievement in the history of Kuwait’s petroleum industry. The Al-Zour refinery project may achieve economic returns by offering job opportunities, and securing promising oil markets, besides providing steady oil supplies with low sulfur content in order to improve air quality. Launching the second phase will result in increasing refining capacity from 205,000 pb to 410,000 pb. The Third and final phase is expected to work with the maximum refining capacity from 615,000 pb to 535,000 pb. Al- Zour Refinery is considered one of the most important pillars of KPC’s 2040 strategy in shaping the future of Kuwait’s oil industry by promoting the country’s exports of high-quality petroleum and products that conform to future specifications in global markets. The refinery increased the material revenues and supports the power of Ministry of Electricity and Water generation stations constantly, stabilized environmentally safe supplies, estimated at 150,000 barrels of fuel with low sulfur content, to meet the increasing demand for electric energy. They also provide other refining products to export to the global markets to meet commercial operations and keep pace with global demands, as the company established the largest industrial island in the middle of the sea to export liquid petroleum products through two loading platforms with four berths and a central platform under the sea. KIPIC’s endeavor to instill full compliance with health, and safety and to be a practical lifestyle environment for all its employees and contractors.
The first phase of Al Zour refinery has begun commercial operations. Operations started after the refinery last month started to produce and sell fuel oil and supply it to local power stations. The move will be followed by the second and third phases of the refinery's operations, moving towards full maximum refining capacity.
Commissioning of the Al-Zour refinery is facing further delays. This will hinder the schedule set by the Client for the facility to become operational. Looking at the state of the commissioning process it is unlikely that the refinery will even be partially online for a few more weeks. For now, the refinery will start operating some units in the near future. However, production of actual export quality products will not be anytime soon.
Al-Zour refinery is set to be operational within the next few weeks. Al-Zour Refinery is the largest in Kuwait to be established in accordance with international environmental specifications and standards, as it will contribute to improving air quality by reducing the percentage of polluting gases emitted from power plants by 75 percent by providing them with environmental fuels with low sulfur content. The Kuwait Petroleum Corporation has asked Client to prepare a future study on marketing the products of Al-Zour refinery and petrochemical complex at home and abroad, for the next 25 or 35 years. KIPIC is expected to present the study in the immediate future to a number of consulting companies specialized in studying the local market conditions in order to market the refinery products during which huge quantities of the fuel oil product that the refinery was originally built for was dispensed with to provide it to the power and water plants to operate the turbines, in favor of expanding the use of natural gas, noting that the refinery project was completely changed to turn later into a transformational refinery.
Operations have begun at the Al-Zour refinery, as the industrial island received the first oil tanker carrying naphtha, the basic material to operate the refinery, which is expected in March 2022. KIPIC is currently conducting the first stages of operating the Al-Zour refinery and testing the operational units of the refinery, which has a refining capacity of 615,000 barrels per day, which is the largest ever in the region, and is built on one phase. The Refinery succeeded in the past few days in the preliminary operation of the hydrogen unit for the refinery project, which consists of 4 huge factories.
The refinery is now not expected to come online until 2022 due to budget issues impacting the commissioning process. All of the contractors are suffering from financial difficulties. The commissioning process is seeing more delays.
France-based engineering company Technip Energies has secured the project engineering and management services (PEMS) deal through its unit in the UK, Technip E&C. The contract has a six-year term and covers project engineering and management services for various potential projects in the Al-Zour complex.
Completion rate of the refinery project has reached more than 97.83. First mini-refinery is expected to operate in November 2021, and the last units will start operating at the end of March 2022. The biofuel project has been gradually processed through the operation of the main units in Ahmadi and Mina Abdullah refineries, with the completion rate reaching 99.29 percent. The operation of all units of Mina Al- Ahmadi Refinery has been completed. The remaining units of the project, which are located in Mina Abdullah refinery, are expected to operate in July 2021.
This project has seen significant setbacks over recent months due to government restrictions designed to control the spread of Covid-19. The project was believed to be on-course to come online in early 2021, but problems in the commissioning phase mean that the facility is now expected to come online later in 2021. Crude was piped into the refinery for the first time, as planned in December 2020, But over recent months commissioning has been impacted by Covid restrictions that have been put in place on visas and airport limitations both within Kuwait as well as in other countries.
Travel exemptions: In an effort to keep commissioning moving at a client has managed to ensure that some special travel exemptions had been given to essential workers needed to commission the facility. However, the issuance of travel exemptions for workers is dependent on approval from government ministries, and over recent months these ministries have been increasingly reluctant to grant exemptions.
Commissioning is proceeding rapidly at the refinery, and the facility is expected to start receiving crude oil in early December 2020. The boilers are working, there’s steam in the tank and the lines are being cleaned out. The project has been able to see significant progress over recent months due to special exemptions given to employees that needed to travel into the country to carry out essential work. The biggest challenge has been getting venders in to come in during the pre-commissioning and commissioning stages. Prior to activating the boilers, various facilities were competed and handed over, including a central control building and other associated buildings, fire water systems, communication systems and other refinery infrastructure.
Finishing works are currently in progress. Overall, 95.4% of the construction work has been completed.
Fluor Corporation announced that its joint venture with Daewoo Engineering & Construction and Hyundai Heavy Industries, FDH JV, has successfully started up two boilers and they began generating steam in the new Al-Zour Refinery Package 2 and 3 Project. Fluor is leading a joint venture that is working to deliver two engineering, procurement, fabrication and construction packages for key process support units, utilities and infrastructure. This significant milestone marks the completion of several critical utility systems to start up and advance the refinery into commercial operations with ongoing support. Leading up to this achievement, various enabling facilities were successfully completed and handed over including the central control room building and other associated buildings, fire water systems, communication systems and other refinery infrastructure. COOEC Fluor Heavy Industries Co., Ltd. – Fluor’s joint venture fabrication yard in Zhuhai, China – also delivered 188 modules with a combined weight of 65,000 metric tons to support the project’s large-scale, onshore modular execution strategy.
Kuwait Integrated Petroleum Industries Co (KIPIC) has started operating the gas line that will feed the long-delayed refinery.
Kuwait has delayed the commissioning of its giant Al-Zour oil refinery for several months due to the spread of Coronavirus. Commissioning of phase 1 of Al Zour refinery has been delayed by 6-7 months.
$168 million contract has been awarded to Amco Engineering Services Company for Block-2 maintenance services at the refinery.
Canada’s SNC Lavalin will support the Client as they undertake the commissioning process and the handover will be done in phases. Bringing the separate packages together into an operational facility certainly is a challenge for Kipic.
Precommissioning work is underway for the marine package known as package 5. The package is on-track to be ready in line with the company target of starting refining by the middle of next year.
Fluor Corporation announced that its joint venture COOEC-Fluor Heavy Industries fabrication yard in Zhuhai, China, has safely completed the entire module programme for this project. The COOEC-Fluor yard completed the modular program over a period of 24 months from the start of steel fabrication to load out of the last modules. To achieve this milestone, COOEC-Fluor delivered 188 modules in 20 separate shipments with a combined weight of 65,000 metric tons. The project was executed with a relentless focus on health, safety and environmental performance, achieving a total case incident rate of 0.06 and a lost-time injury rate of 0.02. The final module shipment of 8,600 metric tonnes was shipped from COOEC-Fluor and recently arrived at the project site in Kuwait.
The central main manufacturing units have been completed on this scheme.
American engineering and construction firm Fluor Corporation’s COOEC-Fluor Heavy Industries a joint venture (JV) between the Texas-based company and China Offshore Oil Engineering (COOEC) has completed pipe spool fabrication work for Al-Zour oil refinery. As part of the project, the Kuwaiti-Chinese JV delivered 95,000 pipe spools by fabricating 337,000 linear metres of carbon, alloy, and stainless steel pipes, with the materials delivered at the site in September 2019. The fabricated pipe spools were delivered to the joint venture of Fluor, Daewoo Engineering and Construction, and Hyundai Heavy Industries that is implementing work on the project under engineering, procurement, and construction (EPC), plus fabrication packages for Al-Zour refinery, which is expected to produce 615,000 barrels of oil per day upon completion. Additionally, the JV is fabricating and assembling 188 modules for the refinery, with loadout and shipping scheduled for October 2019. The JV team had recorded 3.5 million safe man-hours without lost-time injury on the project.
The $16 billion refinery project is under execution and expected to come online in June 2021. The $10 billion petrochemical complex, which is slated to be integrated within this development, has not yet been tendered. The list of prequalified companies that will be eligible to bid for the project’s main packages is yet to be released. Delays to the list being released have been blamed on recent changes to the project scope.
Veolia has secured a $63-million management contract from the client for a wastewater project within its al zour facility. The deal, which is for a period of seven years, will see middle east provide operation and maintenance services for its future wastewater treatment plant located in the south of the country. As per the contract, it will treat and recycle wastewater at the rate of 1,500 cu m/h, and will also be responsible for the sludge incineration unit.
Honeywell UOP has been awarded a major contract by client for the reconfiguration of the refining and petrochemical sections of its Al Zour refinery. The newly designed complex will increase the plant’s output capacity of fuels and petrochemicals.
All of the required mechanical works are now in place for the marine package. The package is now 85 per cent complete. It is really hook up and commissioning and architectural finishes that remain to be done. It set to be completed six months behind the original schedule.
Kipic has announced that it is planning to tender a contract for consultancy work for project engineering and management services. The invitation to bid would be issued within 30 days. The contract is for add-on services and units for the Al-Zour refinery and the nearby liquefied natural gas import facility (LNGI). It is expected to include front-end engineering and design (feed) work. These are small feed, pre-feed and feasibility jobs for additional works related to the refinery and the LNGI project.
KIPIC has selected Arabi Enertech for a KD27.2m ($90m) engineering services, purchase and standby service contract on this scheme. The first three packages are expected to be completed at different points in the second and third quarters of this year. Work on packages 4 and 5, relating to the building of storage tanks and marine facilities, is expected to be completed in 2020.
Two companies from Netherlands and France have won contracts involving construction of sulphur and water sewage units at giant Al-Zour oil refinery. The contract awarded by the state-owned Kuwait Integrated Petroleum Industries Company (KIPIC) to the Dutch Dietsmann Company is worth around 40.5 million Kuwaiti dinars ($133 million). It has also awarded a project worth about 18.9 million dinars ($52 million) to France's Veolia Environnement.
KAEFER in Kuwait has been awarded two important contracts for extensive insulation works on piping and equipment at the new AlZour Refinery.
One process focuses on the olefins, aromatics and gasoline process units, while the other process accommodates marine work and pipelines. At present, the plan is to split the project up into three EPC packages:
a) Aromatics and gasoline unit
b) Olefins unit
c) Marine and pipelines unit
The olefins block has been provisionally estimated to be worth $1.5bn, and the aromatics 2 block has been valued at $5bn. Additionally, the gasoline block is estimated to be worth $1.3bn. These are currently provisional estimates and may change as the final scope of each unit reaches finalisation.
- The first is a "Consultancy and Engineering Study for the Main Catalytic Cracking Unit (RFCC) for the project of Olefins III and Aromatics II".
- The second is a "Consultancy and Engineering Study for the Polypropylene Unit for the project of Olefins III and Aromatics II".
- The third is an "Engineering Study of the Propane Dehydrogenation (PDH) for the project of Olefins III and Aromatics II".
Each of these contracts is specific type of negotiated contract known as a mumarasa. The front-end engineering design (feed) work for the planned petrochemicals plant is proceeding on schedule.
- South Korea's Daelim
- Japan's JGC
- US's KBR
- South Korea's SK Engineering
- Italy's Saipem
- Canada's SNC Lavalin
- Spain's Tecnicas Reunidas.
A $4.25 billion contract for the main manufacturing units has been awarded to Spain’s Tecnicas Reunidas China’s Sinopec Engineering, South Korea’s Hanwa Engineering & Construction Corporation.
The second and third contracts for infrastructure worth $5.75 billion have been awarded to a consortium of US’ Flour Limited and South Korea’s Hyundai Heavy Industries and Daewoo Engineering & Construction.
A fourth contract worth $1.5 billion has been awarded to South Korea’s Hyundai Engineering & Construction and SK Engineering & Construction and Italian Saipem to build the Marine Export Terminal.
A fifth contract is expected to be awarded within the next two weeks.
- Hyundai E&C / Saipem / Essar at $1.55 billion;
- GS Engineering & Construction at $1.63 billion;
- Daelim Industrial Company at $2.5 billion.
The contract award is scheduled in May 2015, but it is expected that there may be delays due to the lowest bid coming in at nearly double the estimated budget.
- South Korea's GS Engineering & Construction at $1.56 billion;
- South Korea's Daelim Industrial at $2.45 billion.
It is understood that three other prequalified bidders did not submit a final price. They are South Korea's Daewoo Engineering & Construction, US' McDermott International and a consortium of UK's Petrofac and South Korea's Hyundai Heavy Industries. Estimated budget for this package is $850 million. A contract award is expected in May 2015, but there may be delays due to the lowest bid coming in at nearly double the estimated budget. If the consortium of Hyundai E&C is awarded this package, it will be responsible for constructing the following:
- Pile-supported pier for berthing of a single vessel with equipment for loading and shipping operations
- Sulphur pelletising and conveying system, including conveyor units and circular storage tanks with a capacity of 60,000 tonnes
- Sub-sea outfall lines
- Construction dock for offloading heavy lift items
- Offshore sea island located at a depth of 20 meters, about 17.5 kilometers from shore. This will be a piled structure capable of berthing four liquid tankers and loading liquid products through marine loading arms. It also consists of metering systems, a vapor recovery system, power and utility generation, crew accommodation, a control and observation building, mooring and navigation monitoring systems, communications systems, small boat landing, helipad, emergency escape craft and other infrastructure
- Small boat harbor with a sheltered approach, a fueling depot and berthing areas for support craft.
1) Five floating-roof tanks
2) 28 fixed-roof tanks
3) Two dry slop tanks
4) Two wet slop tanks
5) A plant fuel oil tank
6) A continuous flushing oil tank
7) An intermittent flushing oil tank
8) Four crude pipelines
9) Two imported fuel gas lines
10) Three low sulphur fuel oil pipelines
11) A new liquid petroleum gas line
12) A new low sulphur diesel line.
- Pile-supported pier for berthing of a single vessel with equipment for loading and shipping operations;
- Sulphur pelletizing and conveying system, including conveyor units and circular storage tanks with a capacity of 60,000 tonnes;
- Sub-sea outfall lines;
- Construction dock for offloading heavy lift items;
- Offshore sea island located at a depth of 20 meters, about 17.5 kilometers from shore. This will be a piled structure capable of berthing four liquid tankers and loading liquid products via marine loading arms. It also consists of metering systems, a PCN vapor recovery system, power and utility generation, crew accommodations, a control and observation building, mooring and navigation monitoring systems, communication systems, small boat landing, helipad, emergency escape craft and other infrastructure;
- Small boat harbor with a sheltered approach, a fueling depot and berthing areas for support craft.
The pre-qualified companies for package 4 are (0044/NRP/EPC):
- Joint venture of South Korea's Hyundai Heavy Industries and UK's Petrofac
- Joint venture of Italy's Saipem and India’s Essar Projects Limited
- South Korea's Daelim
- South Korea's Daewoo Engineering
The pre-qualified companies for package 5 are (0045/NRP/EPC):
- Joint venture of South Korea's Hyundai Heavy Industries and UK's Petrofac
- Joint venture of South Korea's Hyundai Engineering, SK Engineering & Construction and Italy's Saipem
- South Korea's Daelim
- South Korea's Daewoo Engineering
- US-based McDermott International.
Tender document price for both the packages is US$ 71,430 and the bid bond is KD 5,000,000. The client would meet representatives from these consortiums on May 27-28, 2014 to discuss the project. Bids will close on September 14, 2014 and companies have been given a deadline of June 29, 2014 to submit their queries.

- Kuwait Integrated Petroleum Industries Company (KIPIC)
- Address :
- Pin :
- City : Kuwait City
- Telephone : (+965) 554 7687
- Fax :



- Kuwait : Supply of Spares for Port Side Thrusters (Mfr:Wartsila Netherlands).
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